Barbour Plastics complete marine product line ranging from boat rub rail extrusions to dock bumper, piling caps and …
Need Rub Rail for your boat? Dock bumper for your dock? Check out our full marine extrusion product line…
Having multiple materials with various physical properties flowing into one die opens product design possibilities. The Co-extrusion and Tri-extrusion process …
Call Us for Questions 508-583-8200 …
Foam it up! Cellular Foam PVC is a great process to consider when designing heavy walled parts. It allows you to lighten up the part while keeping …
PVC is awesome and is one of Barbour’s core compounds. Its one of the most versatile polymers you can extrude. So, if you need a flex, rigid or …
We specialize in advanced extrusion techniques designed to maximize part functionality while lowering the total cost of ownership. By maintaining tight tolerances of +- 1% and leveraging a versatile fleet of single-screw (1″ to 4″) and high-performance twin-screw extruders, we deliver precision across a vast scale. Our team manufactures custom plastic profiles ranging from intricate components under 0.25″ to large-scale profiles up to 12″ in width.
Ideal for engineered designs requiring multiple material properties (such as rigid and flexible durometers) in a single, streamlined production part.
At Barbour Plastics, we accelerate the transition from concept to production by integrating engineering collaboration with high-precision die fabrication under one roof. Our process is designed to reduce development risk, improve manufacturability, and ensure dimensional accuracy from the very first production run.
By aligning your engineering team with our tooling specialists early in the design phase, we eliminate uncertainty before steel is cut. This proactive, hands-on approach shortens development timelines, improves first-article success rates, and minimizes costly die revisions—allowing for a smoother and more predictable transition into full-scale extrusion production.
Before committing to production tooling, we mitigate risk through functional prototyping. We provide 3D printed profile samples within 24 to 48 hours of design approval, giving your team the ability to physically evaluate form, fit, and function in a real-world application.
Unlike competitors who require design finalization based solely on 2D drawings, our process bridges the gap between design intent and manufacturability. By validating performance early, we significantly reduce the need for secondary die modifications and help you move to production with confidence.
While many extruders outsource their die construction to third-party machine shops—leading to communication gaps and shipping delays—Barbour Plastics maintains a full-service, in-house tooling facility.
We provide the transparency required for project planning and capital budgeting. While complexity dictates final pricing, our standard benchmarks include:
| Metric | Typical Range / Benchmark |
|---|---|
| Prototype Print Turnaround | 24 – 48 Hours |
| Custom Tooling Lead Time | 3 – 5 Weeks (Standard) |
| Ballpark Tooling Costs | $2,500 – $15,000 (Depending on complexity) |
| Expedited Tooling | Available for critical-path projects |
Unlike traditional manufacturers, we prioritize personal communication and teamwork. We operate under the belief that the most efficient manufacturing occurs when there is total transparency between our team and yours. While other extruders may struggle with consistency, we utilize a “start-to-finish” process built on rigorous quality redundancies. This ensures that every part is not only delivered on time but remains strictly within your required tolerances. We take an active role in your project’s success by welcoming buyers and engineers—especially those new to the field—to tour our facility. We don’t just take orders; we guide you through achieving economies of scale and smart inventory management to ensure your project is as cost-effective as possible. Barbour Plastics manages the heavy lifting of seamless integration. From the initial calibration on our production lines to final delivery at your door, we handle the technical hurdles and logistics so you can maintain focus on growing your business.
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